Custom Fittings
0 Results
Custom Fittings
A customer needed a bevel seat by clamp reducer to connect their original system components to a new process line. This reducer was installed in the pasteurization area of a ketchup plant. Because of the very high temperature in the pasteurization and the high salt content and low pH of the ketchup, the reducer had to made with AL-6XN®.
Custom Fittings
A customer needed an effective way to transfer highly corrosive, pharmaceutical solution from their pump into their tanks. To ensure the fitting wouldn't corrode over time and potentially fail, we designed this Tri-Clamp® Manifold Assembly to be made with Hastelloy® C-22®. C-22 is used in severely corrosive media with high content chloride and high-temperature applications, such as buffer solutions, API, and cleaning supplies.
Custom Fittings
A customer needed a custom sprayball assembly to connect a TrueClean® rotary spray head to their tank inlet during cleaning. Our fabrication team was able to complete the sprayball and custom downtube simultaneously, allowing the customer to receive their finished product much faster. Now the customer has peace-of-mind that their custom assembly will provide the exact cleaning parameters necessary to effectively clean their tank.
Custom Fittings
A confectionery company contacted us needing custom assemblies for the mixing skid they were designing. This is one of 14 fittings that will be used to maintain a consistent temperature on their candy product to preserve the liquid form during mixing.
Custom Fittings
A processor contacted us looking for jacketed assemblies that would consistently control the temperature of their sweet caramel product while in production. We designed over 450 feet of 3-inch Tri-Clamp® jacketed spools of various lengths — along with 16 elbows — to accommodate the layout of their plant, and our fabrication team went to work! Now the customer can safely and effectively control the temperature of their caramel product to create a consistent, flavorful result.
Custom Fittings
A customer contacted us looking for a fitting that would allow them to connect instrumentation into their process line to read temperature. To best accommodate the space inside their facility and provide ample room for the probe to read the temperature, we were asked to design a side port onto an elbow. The probe extends into the process flow at a location that meets their unique needs.
Custom Fittings
A customer contacted us searching for an adapter to connect their European style valve to a US stainless-steel tube. While finding a fabricator to build an adapter isn't tricky, most fabricators only make and sell adapters in large order quantities — making it difficult for processors to find a quick and inexpensive solution. At CSI, we're happy to create single adapters for our customers, and we have the capabilities to make adapters that fit just about anything!
Custom Fittings
A processor that handles chocolate needed a way to safely move their product throughout their facility. They also had to ensure the chocolate moved at a consistent temperature to maintain proper consistency. We designed this sanitary, jacketed tubing to allow heating or cooling media to flow next to the chocolate and help maintain its viscosity. We were able to quickly provide 60 feet of customized jacketed tubing to safely move their flavorful product throughout their plant. Now the customer has peace-of-mind that the product integrity and delectable chocolaty flavor are protected.
Custom Fittings
A customer requested a Tri-Clamp® manifold to redirect the juice product in their process line. To safely move the media through the limited space inside their facility, the manifold needed a 180-degree bend. This design using 316L meets both requests, and with the fast turnaround time and excellent quality achieved by our fabrication team, the customer can now redirect their product more easily.
Custom Fittings
One customer contacted us looking for a high-purity, injection nozzle that could withstand the extremely aggressive solution they were adding to their line. Hastelloy® C-22 was the material specified for this 1 inch tri-clamp nozzle. Now the customer has peace-of-mind that microbial contamination and frequent equipment replacements are no longer a concern.
Custom Fittings
A pharmaceutical customer contacted us needing a custom dip tube to clean one of their tanks. To meet their specifications, this dip tube required a 6-inch tri-clamp connection for the tank, a 1-inch connection for their process line, and a 3/4-inch threaded end for the spray ball that will clean the inside of the tank. After designing the fitting to match their dimensional needs and specific finish requirements, our fabrication shop was able to provide a quick turnaround and ship the part quickly. Now the customer can clean their tank more efficiently and have a fitting that will last for years to come.
Custom Fittings
A processor of hand sanitizer reached out to us searching for a way to reclaim the product that goes to waste when it drains out of their bottling system during a shutdown. We designed an assembly line drain catcher that is installed on the conveyor to collect the excess product. The notch on the tube is designed specifically for the process drain nozzle to ensure no product will be lost in the future.
Custom Fittings
A customer contacted us looking for 12 blocked-elbow fittings that would allow for clearance in a tight space inside their food processing facility. We designed these 3/4" Tri-Clamp elbows with a sanitary finish for their product and a block-body design to increase durability.
Custom Fittings
A naval customer contacted us looking for a custom dip tube for use in one of their tanks. Due to the large size of the vessel, this dip tube is over six feet long and required a custom-machined flange to connect to their process line.
Custom Fittings
These lateral wyes with three arms instead of the typical one, will split our customer's single nitrogen gas source into four quick-connect hoses for gas sparging purposes. This solution would allow the customer to save money by not running additional gas lines and would fit better within their facility space.
Custom Fittings
A national corn-to-ethanol research lab contacted our team looking for a replacement for their damaged Air Sparge. This fitting is installed at the bottom of a tank to produce air bubbles to help aerate the ethanol product. The customer also wanted the replacement to be easier to clean than the previous part. We redesigned the new fitting with a removable nut that allows COP fluid to flush the entire tube thoroughly. Now the research lab has confidence that their new air sparge will aerate their product effectively, stand up to years of usage, and achieve high sanitary standards.
Custom Fittings
This no-foam fitting is clamped to the top of a tank port with the angled edge pointing towards the inner tank wall. The angled design allows the product to hit the tank wall and flow down the surface, which keeps the amount of foaming or splashing to a minimum.
Custom Fittings
These custom Tri-Clamp® assemblies were replacements that needed to match the exact dimensions of the customers existing fittings.
Custom Fittings
To meet the demands of the customer's process, this reducing lateral has Tri-Clamp® ends as well as a compression end with a bored-out interior.
Custom Fittings
This Static Helical Mixer helps the customer with their mixing solution. The housing that surrounds the mixer was machined with notched ends to prevent the mixer from rotating. This produces a much better product and allows the mixing to be consistent to what their performance needs.
Custom Fittings
Vessel trim for sampling
Custom Fittings
Vessel trim for sparging
Custom Fittings
Horizontal manifold, Tri-Clamp 45º lateral with true wye and moveable stand
Custom Fittings
1½-inch reducing Tri-Clamp with three ¾-inch legs
Custom Fittings
1½-inch reducing Tri-Clamp with three ¾-inch legs
Custom Fittings
Tri-Clamp spool with Nupro valve side outlet ports
Custom Fittings
Stainless steel 6-way cross, 3-inch Tri-Clamp inlet with 1½-Tri-Clamp outlets
Custom Fittings
Male I-line ferrule by pipe adapter
Custom Fittings
Tri-Clamp block body tee with side outlet
Custom Fittings
Tri-Clamp manifolds
Custom Fittings
Custom Fittings
Hosebarb by Tri-Clamp adapters
Custom Fittings
Male I-line ferrule by pipe adapter
Custom Fittings
Custom cup by Tri-Clamp adapter
Custom Fittings
Reducing stainless steel cross butt-weld run by Tri-Clamp branch
Custom Fittings
Stainless steel male I-line ferrule by female I-line ferrule adapter
Custom Fittings
Jacketed tee with custom connections (dissassembled)
Custom Fittings
Stainless steel tee, male I-line by female I-line by NPT
Custom Fittings
Stainless steel Tri-Clamp reducing true wye with additional port
Custom Fittings
Manifold with various connections
Custom Fittings
Tri-Clamp cap with 13 tube extensions
Custom Fittings
Tri-Clamp 45º elbow with reducing bottom outlet and Nupro valve
Custom Fittings
Tri-Clamp orifice with electropolish finish