Biopharmaceuticals
High Quality Sanitary Systems and Parts for Biotech & Pharma
Biopharm Use Cases
Understanding Life Sciences Processing
Biotech Industry
Biotech involves manipulating living organisms to produce biologics such as vaccines, insulin, and cancer treatments. These complex processes often require specialized equipment to handle delicate biologicals and maintain sterility. Entities like the FDA, USDA, and EPA govern regulatory compliance, ensuring the safety and efficacy of products.
Biotech Lifecycle
Pharma Lifecycle
Pharmaceutical Industry
Pharmaceuticals focus on synthetic, chemical-based medicines for conditions like high blood pressure, diabetes, and pain relief. Processes in this sector prioritize efficiency and cleanliness to meet strict regulatory standards.
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How Biotech and Pharmaceutical Differ
| Aspect | Biotech | Pharmaceutical |
|---|---|---|
| Source Material | Living organisms | Synthetic, chemical compounds |
| Molecule Type | Large, complex biologics | Small, synthesized molecules |
| Regulation | FDA, USDA, EPA | FDA |
| Process Focus | Growth and manipulation of organisms | Chemical synthesis and containment |
Biologics Equipment, Systems, and Parts: Uses
Utility Stations
Utility stations are critical in maintaining efficient and streamlined operations within biotech and pharmaceutical facilities. These stations are designed to centralize and organize essential utilities such as steam, water, and gases in cleanroom environments, ensuring compliance with rigorous industry standards. Their modular designs can be customized to meet specific operational needs, making them integral to facility optimization.
Our utility stations are built with hygienic materials and configurations that support ease of cleaning and long-term durability. With features such as integrated monitoring tools, automated controls, and flexible configurations, our solutions are tailored to improve operational efficiency and ensure compatibility with the most demanding regulatory requirements. Whether used for sterilization, CIP, or other critical processes, our utility stations provide the reliability and functionality necessary for success.
Buffer Prep and Hold Skids
Buffer preparation and hold skids ensure consistent and efficient biotech and pharmaceutical production manufacturing. These systems are designed to prepare, store, and deliver high-purity buffers used in various stages of drug manufacturing. Built to handle precise formulations and stringent cleanliness requirements, buffer skids streamline operations by integrating mixing, heating, cooling, and transfer processes into one cohesive system.
We specialize in creating custom buffer prep and hold skids that meet your facility's unique demands. Our systems incorporate features such as advanced automation for recipe management, real-time monitoring for critical parameters, and CIP capabilities to maintain sterility. With a focus on scalability and compliance, our buffer skids are engineered to enhance production efficiency while ensuring product quality and safety.
Clean-in-Place (CIP)
Clean-In-Place (CIP) systems are essential for maintaining cleanliness and reducing contamination risks in sanitary processing environments. These systems automate cleaning internal equipment surfaces, including tanks, pipelines, and valves, without disassembly. CIP ensures consistent cleaning performance, minimizes downtime, and helps facilities adhere to strict regulatory standards for cleanliness and sterility.
Our CIP systems are tailored to meet the specific needs of the biotech and pharmaceutical industries. We offer fully automated systems with programmable cleaning cycles, real-time data tracking, and high-precision controls to optimize cleaning efficiency. By integrating our CIP solutions into your process, you can improve operational uptime, reduce water and chemical usage, and maintain the highest levels of hygiene required for sensitive applications.
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Water-for-Injection (WIF) Distribution
Water for Injection (WFI) distribution systems are a cornerstone of pharmaceutical and biotech production, ensuring the delivery of ultra-pure water to critical points of use. WFI is produced through specialized distillation or reverse osmosis systems and must be maintained at high temperatures to prevent microbial growth. Distribution systems must circulate water continuously through a sanitary loop to maintain purity and comply with strict regulatory standards.
CSI offers comprehensive WFI distribution solutions, including storage vessels, pump skids, and loop systems, tailored to your facility's unique requirements. Our systems are designed with hygienic materials, automated monitoring for flow and temperature, and robust insulation to maintain sterility throughout the distribution process. By partnering with us, you gain access to cutting-edge technology and expert engineering that ensures your WFI systems deliver consistent, reliable performance for critical pharmaceutical applications.
Mix Proof Valve Skids
Mix-proof valve skids are essential in hygienic and high-purity processes, providing a reliable and efficient method for separating and controlling multiple fluid streams. Using double-seat valve technology, mix-proof valves ensure that two different fluids, such as product and CIP solution, can flow simultaneously without cross-contamination. This innovative design reduces downtime, enhances safety, and streamlines operations, making these systems ideal for the biotech and pharmaceutical industries.
CSI supplies various mix-proof valve systems with customizable configurations to fit specific process requirements. These valves are engineered for durability and optimized cleaning. Our mix-proof valve skids offer flexible, modular solutions that reduce installation complexity, minimize maintenance, and meet the most stringent hygienic standards​​​.
Transfer Panels
Transfer panels, also known as flow diversion panels or swing panels, provide a secure, clean, and effective method for directing fluid flow during production or cleaning. With CSI’s patented spool design and distinctive manufacturing process, these panels eliminate the risk of cross-contamination and ensure precise flow control by creating a clean break to the atmosphere. This mechanism prevents unintentional mixing of products and cleaning solutions, making them an efficient and cost-effective alternative to other flow diversion methods.
CSI’s transfer panels are available in a wide range of configurations, materials, and mounting options to meet diverse application needs, from bulk pharmaceuticals and CIP/SIP routing to buffer solutions. With features like proximity switches, electropolished ports, and hygienic drain valves, our panels prioritize cleanliness and operational safety. Whether recessed into a wall or installed as a free-standing unit, our transfer panels deliver unparalleled performance in high-purity and hygienic applications.
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Custom Equipment for the Biopharma Industry See all
Process Skids
CSI ships skid-mounted process systems on time, on budget, pre-tested, and ready for utility hook-up to avoid costly down time.
CIP 2.0
The CIP 2.0 skid is a state-of-the-art control system that incorporates the latest clean-in-place technology from Rockwell Automation/Allen Bradley.
CIP 2.0
The CIP 2.0 skid is a state-of-the-art control system that incorporates the latest clean-in-place technology from Rockwell Automation/Allen Bradley.
Hot Water Sets
CSI offers both sanitary and utility hot water sets with a variety of options to meet your needs for a clean, stainless hot water system.
Transfer Panels
Transfer panels provide a secure, clean, and effective method for directing fluid flow during production or cleaning.
Utility Stations
Utility stations provide point-of-use connections for clean steam, condensate, process gases, CIP, chilled water or glycol, and WFI.
Holding Tubes
Holding tubes create a fixed volume of tubing to "hold" a product for a set period of time at a given flow rate.
Jacketed Tubing
Jacketed tubing provides a consistent, controlled temperature that is not achievable with insulation or traditional pipe heating methods.
Valve Manifolds
As experienced fabricators of valve manifolds, CSI identifies and understands the critical issues that go into the mechanical execution process.
Valve Modifications
CSI's valve modification designs start with standard OEM replacement parts. Next, our designers create drawings before your valve goes to fabrication.
Pump Carts
Make mobile pumping easy with CSI's standard stainless pump carts. We can build your pump cart to your specifications or design a custom unit.
Custom Fittings
​From a simple point-of-use fitting to a complex auto-docking system, our team will turn your concept into a reality.​